Key Advantages:
Dual-Head Stepless Adjustment
Sliding Vertical Structure
Proportional Steam Control
High-Vacuum Rapid Cooling
Full Digital Management
Achieve the lowest reject rate and highest throughput with precision-controlled heating and rapid-cooling technology.
Products Detail
|
Item |
Unit |
DSBC5 |
|
|
Mould Cavity Size |
mm |
5080-4000×2100×1030 |
|
|
Block Size |
mm |
5000-4000×2000×1000 |
|
|
Steam |
Inlet |
Inch |
8"(DN200) |
|
Consumption |
Kg/Cycle |
150~180 |
|
|
Pressure |
MPa |
0.75~0.85 |
|
|
Compressed Air |
Inlet |
Inch |
4"(DN100) |
|
Consumption |
M³/Cycle |
3.5~4.5 |
|
|
Pressure |
MPa |
0.6 |
|
|
Vacuum |
Inlet |
Inch |
3"(DN80) |
|
Cooling Water |
Consumption |
Kg/Cycle |
12~1.4 |
|
Pressure |
MPa |
0.4~0.6 |
|
|
Drainage |
Drain Outlet |
Inch |
8"(DN200) |
|
Air Outlet |
Inch |
8"(DN200) |
|
|
Vacuum drain Outlet |
Inch |
5"(DN125) |
|
|
Produce time / Cycle(12g/L) |
min/Cycle |
5 |
|
|
Connected Load/Power |
Kw |
16.5/28.5 |
|
|
Overall Dimension(L*W*H) |
mm |
11700×4600×5100 |
|
|
Weight |
Kg |
23500 |
|
1. Unmatched Production Flexibility through Dual-Head Customization
The core strength of this new model lies in its highly flexible customization capabilities:
Dual-Head Adjustable Size: The machine is equipped with a revolutionary dual-head size adjustment mechanism, allowing for stepless, free adjustment across an impressive range of 4 to 5 meters. This feature enables customers to precisely adapt the machine to various product specifications instantly.
High-Precision Control: Size setting is managed by a sophisticated high-precision encoder closed-loop control system. This ensures that operators can achieve fast, efficient, and highly accurate product size configurations, minimizing setup time and material waste.
2. Superior Stability and Seamless Operation
A significant structural innovation enhances both stability and convenience:
Sliding Vertical Structure: Moving beyond conventional designs, this machine adopts an innovative Sliding-Door Vertical Structure. This configuration provides superior operational stability compared to traditional side-open models.
Enhanced Conveyance: The vertical structure is specifically designed to make product conveyance and handling significantly smoother and more convenient, optimizing the workflow and overall factory throughput.
3. Fully Digitalized System for Quality Assurance
The machine integrates advanced digital controls to guarantee consistent, high-quality output:
Intelligent Digital Management: The entire block molding system operates under full digital management, enabling smarter, more responsive control over all processes.
Proportional Valve Steam Control: Steam heating is precisely regulated using a Proportional Valve, which ensures even and stable steam intake throughout the board material, leading to a delicate and highly controllable heating process.
Dual-Controlled Heating Security: The heating phase is secured by a dual-control system involving both a Pressure Sensor and a Pressure Gauge. This double safeguard significantly enhances the safety and accuracy of heating, ultimately improving product fusion and cohesion.
4. Advanced Cooling Technology: Maximizing Yield
To combat the common industry challenge of product deformation and low yield, the machine incorporates a state-of-the-art cooling solution:
High-Vacuum Cooling System: An advanced Vacuum Cooling System generates a higher and stronger vacuum degree, providing the necessary power for rapid and thorough product cooling.
Integrated Pressure Detection: The system includes Expansion Pressure Detection to ensure that the board achieves both sufficient pressure and full cooling.
By meticulously optimizing and guaranteeing the key stages of heating and cooling, the Custom Sliding Block Molding Machine dramatically reduces the product reject rate, delivering superior quality and maximizing return on investment for our clients.
Hotline:+86-571-63256655
Time:8:00 - 24:00