Hangzhou Fuyang Dongshan Plastic Machinery Co., Ltd.
Adjustable width EPS module forming machine is specially designed for EPS foam production, supporting the production of different specifications of plates and modules, improving production flexibility and efficiency.
Product features:
Adjustable width: Quickly adjust the forming width according to production needs to adapt to multiple product specifications.
Efficient forming: Optimize hydraulic system and mold design to achieve stable and uniform EPS block forming.
Easy to operate: Humanized control panel reduces operating thresholds and saves training costs.
Durable and reliable: Made of high-quality materials to ensure long-term stable operation.
Application scenarios:
EPS foam board production
EPS insulation module manufacturing
Large EPS molding product line
Products Detail
Advantages of plate machine equipment
The description of equipment performance advantages is mainly organized from four perspectives: safety perspective, quality perspective, efficiency perspective, and energy saving perspective.
1) Safety perspective
With 4-fold protection system
①The upper limit of the pressure of the electric contact pressure gauge on the equipment body: 1.2bar
②The upper limit of the pressure of the electric contact pressure gauge on the electric control box is 0.5-0.8bar
③The upper limit of the pressure of the safety valve on the equipment body: 2bar
Dual control automatically detects the cavity pressure:
The cavity pressure is composed of 2 pressure sensors and an electric contact pressure gauge, which is safer and more stable
The pressure sensors are installed separately: the penetration pressure sensor 1 is detected at the front mold exhaust pipe, the penetration pressure sensor 2 is detected at the side mold exhaust pipe, and the detection point of the electric contact pressure gauge on the electric control box is the same as the pressure sensor
Two locking devices, front and side, the locking rod is thickened, and the locking pin and locking hook are quenched to ensure strength while making the sealing better.
The control system is composed of Japan Mitsubishi FX3U series programmable controller and Taiwan Weilun touch screen. It adopts PLC control and modular structure programmable controller. The operation panel adopts Weilun industrial-grade high-resolution 10.5-inch LCD display, which can make micro-adjustments to the process according to the product structure. The system equipment can output real-time production reports of each product (including product type, quantity, single-shift output, single-day output) for real-time monitoring and equipment operation. All process parameters are set on the touch screen, which can monitor the equipment operation status in real time. It has a variety of fault alarm and operation protection functions, a complete fault self-diagnosis and motor overload protection system, and an intermediate relay protection function to ensure the safe operation of PLC and touch human-machine interface and improve the stability of the equipment.
2) Quality perspective:
Expansion coefficient pressure sensor
The board machine door opening is digitally controlled, and the expansion coefficient pressure sensor is used to control whether the door can be opened to output the board. It has a high degree of automation and stable production to prevent the production of waste boards and exploded boards.
Heating expansion, better sealing effect
Double eccentric steam inlet valve
The main steam inlet butterfly valve (front, back, top and bottom) adopts double eccentric metal sealing butterfly valve to better improve the sealing performance, high efficiency and stability.
Better extend the service life, which is 3 to 5 times the service life of ordinary valves.
Reduce the workload of frequent replacement of valve seals and valve maintenance.
Reduce the loss of steam, can completely open and close the valve, and improve the quality of the foam board.
The middle and internal EPS beads are bonded the same
Overall structure: This machine is made of square tubes in Wuxi, Jiangsu, which greatly improves the rigidity of the equipment. All templates are processed by the gantry processing center and then annealed at high temperature, with good stability and steel not easy to deform. Finally, the sandblasting and painting processes are implemented, and the overall assembly is carried out, which greatly extends the service life and ensures the stability of the equipment.
There are four sets of ejector plates on the back of the plate machine template. When the product is ejected, in order to ensure that the plate is not damaged, under the drive of the ejector cylinder, in order to achieve all synchronization at the same time, 3 sets of flow and collector valves are installed on the back of the machine. All oil seals are high-temperature resistant, which improves the stability of the equipment.
3) Efficiency perspective:
With automatic weighing system
With automatic plate receiving conveying device
Extended conveying is optional
Remote control of production site parameters, timely and rapid troubleshooting.
The material gun arrangement is more reasonable, different plate machines correspond to different material gun numbers and feeding positions, and the feeding speed is optimized.
Vacuum system: The vacuum system includes a vacuum tank and a condenser. The vacuum system has good effect, the moisture content of the board is controlled at about 5%, the molding time is short, and the steam energy consumption is saved by 5-10%
4) Energy saving angle
A double-pass steam-water separator is used before the steam main pipeline enters the board, which reduces the steam moisture content and ensures the penetration of steam.
The heating system is to ensure stable production and efficient and normal equipment. The composition of the heating system is composed of a steam main ball valve, a double-pass steam-water separator (note: to reduce the water content of steam to the greatest extent), and because the frequency of use of steam valves is very high, the original four groups (front and back, up and down) of ordinary butterfly valves are now changed to four groups of high-performance double eccentric butterfly valves to ensure the stability of the equipment and the accuracy of controlling the maturity of the board.
The steam inlet and exhaust of the lifting platform move with the lifting platform, saving the use of steam.
Supplementary content of vacuum system: High-performance vacuum cooling system, using high vacuum state, converts conventional fan cooling into high-performance negative pressure. Vacuum cooling ensures rapid demoulding of products while reducing heat effect in the mold cavity. Due to the use of the company's new and unique cooling system, the working environment of the vacuum pump is greatly improved, ensuring the pressure and air volume of the vacuum pump. As a result, the cooling time inside the mold cavity can be greatly reduced, reducing the moisture content of the product and improving the maturity of the product. The temperature of the mold cavity is guaranteed, and the consumption of steam energy is reduced when making the next mold.
The description of equipment performance advantages is mainly organized from four perspectives: safety perspective, quality perspective, efficiency perspective, and energy saving perspective.
1) Safety perspective
With 4-fold protection system
①The upper limit of the pressure of the electric contact pressure gauge on the equipment body: 1.2bar
②The upper limit of the pressure of the electric contact pressure gauge on the electric control box is 0.5-0.8bar
③The upper limit of the pressure of the safety valve on the equipment body: 2bar
Dual control automatically detects the cavity pressure:
The cavity pressure is composed of 2 pressure sensors and an electric contact pressure gauge, which is safer and more stable
The pressure sensors are installed separately: the penetration pressure sensor 1 is detected at the front mold exhaust pipe, the penetration pressure sensor 2 is detected at the side mold exhaust pipe, and the detection point of the electric contact pressure gauge on the electric control box is the same as the pressure sensor
Two locking devices, front and side, the locking rod is thickened, and the locking pin and locking hook are quenched to ensure strength while making the sealing better.
The control system is composed of Japan Mitsubishi FX3U series programmable controller and Taiwan Weilun touch screen. It adopts PLC control and modular structure programmable controller. The operation panel adopts Weilun industrial-grade high-resolution 10.5-inch LCD display, which can make micro-adjustments to the process according to the product structure. The system equipment can output real-time production reports of each product (including product type, quantity, single-shift output, single-day output) for real-time monitoring and equipment operation. All process parameters are set on the touch screen, which can monitor the equipment operation status in real time. It has a variety of fault alarm and operation protection functions, a complete fault self-diagnosis and motor overload protection system, and an intermediate relay protection function to ensure the safe operation of PLC and touch human-machine interface and improve the stability of the equipment.
2) Quality perspective:
Expansion coefficient pressure sensor
The board machine door opening is digitally controlled, and the expansion coefficient pressure sensor is used to control whether the door can be opened to output the board. It has a high degree of automation and stable production to prevent the production of waste boards and exploded boards.
Heating expansion, better sealing effect
Double eccentric steam inlet valve
The main steam inlet butterfly valve (front, back, top and bottom) adopts double eccentric metal sealing butterfly valve to better improve the sealing performance, high efficiency and stability.
Better extend the service life, which is 3 to 5 times the service life of ordinary valves.
Reduce the workload of frequent replacement of valve seals and valve maintenance.
Reduce the loss of steam, can completely open and close the valve, and improve the quality of the foam board.
The middle and internal EPS beads are bonded the same
Overall structure: This machine is made of square tubes in Wuxi, Jiangsu, which greatly improves the rigidity of the equipment. All templates are processed by the gantry processing center and then annealed at high temperature, with good stability and steel not easy to deform. Finally, the sandblasting and painting processes are implemented, and the overall assembly is carried out, which greatly extends the service life and ensures the stability of the equipment.
There are four sets of ejector plates on the back of the plate machine template. When the product is ejected, in order to ensure that the plate is not damaged, under the drive of the ejector cylinder, in order to achieve all synchronization at the same time, 3 sets of flow and collector valves are installed on the back of the machine. All oil seals are high-temperature resistant, which improves the stability of the equipment.
3) Efficiency perspective:
With automatic weighing system
With automatic plate receiving conveying device
Extended conveying is optional
Remote control of production site parameters, timely and rapid troubleshooting.
The material gun arrangement is more reasonable, different plate machines correspond to different material gun numbers and feeding positions, and the feeding speed is optimized.
Vacuum system: The vacuum system includes a vacuum tank and a condenser. The vacuum system has good effect, the moisture content of the board is controlled at about 5%, the molding time is short, and the steam energy consumption is saved by 5-10%
4) Energy saving angle
A double-pass steam-water separator is used before the steam main pipeline enters the board, which reduces the steam moisture content and ensures the penetration of steam.
The heating system is to ensure stable production and efficient and normal equipment. The composition of the heating system is composed of a steam main ball valve, a double-pass steam-water separator (note: to reduce the water content of steam to the greatest extent), and because the frequency of use of steam valves is very high, the original four groups (front and back, up and down) of ordinary butterfly valves are now changed to four groups of high-performance double eccentric butterfly valves to ensure the stability of the equipment and the accuracy of controlling the maturity of the board.
The steam inlet and exhaust of the lifting platform move with the lifting platform, saving the use of steam.
Supplementary content of vacuum system: High-performance vacuum cooling system, using high vacuum state, converts conventional fan cooling into high-performance negative pressure. Vacuum cooling ensures rapid demoulding of products while reducing heat effect in the mold cavity. Due to the use of the company's new and unique cooling system, the working environment of the vacuum pump is greatly improved, ensuring the pressure and air volume of the vacuum pump. As a result, the cooling time inside the mold cavity can be greatly reduced, reducing the moisture content of the product and improving the maturity of the product. The temperature of the mold cavity is guaranteed, and the consumption of steam energy is reduced when making the next mold.
- Specification
|
Item |
Unit |
SPB2000LZ |
SPB3000LZ |
SPB4000LZ |
SPB6000LZ |
|
|
Mould Cavity Size |
mm |
2040×1240×1030 |
3060×1240×1030 |
4080×1240×1030 |
6080×1240×1030 |
|
|
Block Size |
mm |
2000×1200×1000 |
3000×1200×1000 |
4000×1200×1000 |
6000×1200×1000 |
|
|
Steam |
Inlet |
Inch |
4＂（DN100） |
5＂（DN125） |
6＂（DN150） |
8＂（DN150） |
|
Consumption |
Kg/Cycle |
70～100 |
100～130 |
130～160 |
150～180 |
|
|
Pressure |
MPa |
0.75～0.85 |
0.75～0.85 |
0.75～0.85 |
0.75～0.85 |
|
|
Compressed Air |
Inlet |
Inch |
3＂（DN80） |
3＂（DN80） |
4＂（DN100） |
4＂（DN100） |
|
Consumption |
M³/Cycle |
1.5～2.5 |
2～3 |
2.5～3.5 |
3.5～4.5 |
|
|
Pressure |
MPa |
0.6 |
0.6 |
0.6 |
0.6 |
|
|
Vacuum |
Inlet |
Inch |
2＂（DN50） |
2.5＂（DN65） |
3＂（DN80） |
3＂（DN80） |
|
Cooling Water |
Consumption |
Kg/Cycle |
0.6～0.8 |
0.8～1.0 |
1.0～1.2 |
12～1.4 |
|
Pressure |
MPa |
0.4～0.6 |
0.4～0.6 |
0.4～0.6 |
0.4～0.6 |
|
|
Drainage |
Drain Outlet |
Inch |
5＂（DN125） |
6＂（DN150） |
8＂（DN200） |
8＂（DN200） |
|
Air Outlet |
Inch |
6＂（DN150） |
8＂（DN200） |
8＂（DN200） |
8＂（DN200） |
|
|
Vacuum drain Outlet |
Inch |
4＂（DN100） |
5＂（DN125） |
5＂（DN125） |
5＂（DN125） |
|
|
Produce time / Cycle（12g/L） |
min/Cycle |
6 |
7 |
8 |
12 |
|
|
Connected Load/Power |
Kw |
13/28 |
16.5/28.5 |
16.5/28.5 |
16.5/28.5 |
|
|
Overall Dimension(L*W*H) |
mm |
6700×4600×4100 |
6700×4600×5100 |
6700×4600×6100 |
6700×4600×8100 |
|
|
Weight |
Kg |
12200 |
14800 |
17200 |
19500 |
|
Detail
 |
 |
 |
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