Professional European Adjustable Vertical EPS Block Machine for High-Density Thermal Insulation Construction

Specification

Machine Introduce

I. Core Breakthrough: Up-Down Adjustability for Full-Dimensional Customization
The greatest innovation of the new model is its ability to adjust the block thickness, maximizing the customization of board dimensions:
Up-Down Adjustable Thickness (New Feature):
The machine is equipped with a vertical adjustment system that allows customers to freely set the block thickness (height) according to order requirements. The adjustment process is highly efficient and precise.
This feature, combined with the original left-and-right width adjustment mechanism, enables full-dimensional (length, width, and height) free setting of the board size.
Maximized Material Utilization:
By precisely adjusting both the width and thickness of the block to closely match the finished product dimensions, the machine can completely eliminate or significantly reduce edge waste (scrap material), substantially boosting material utilization and profitability.
High-Precision Closed-Loop Control:
All dimension adjustments are managed by a high-precision encoder closed-loop control system, ensuring fast setup and high-precision positioning for accurate product sizing.
II. Superior Structural Stability and Durability
The machine structure inherits the robust design of the European vertical block machine, ensuring long-term stable operation:
Sliding Vertical Structure: Innovatively adopting a vertical structure provides superior operational stability and makes product conveyance and handling smoother and more convenient.
High Strength and Heat Treatment:
The frames are welded with high-strength rectangular tubes and steel plates and undergo electric furnace stress-relieving annealing to ensure maximum frame strength and safety.
All mold frames are heat-treated to release welding stress, effectively preventing long-term deformation and guaranteeing stable performance.
Extreme Anti-Corrosion Protection: Post-heat-treatment sandblasting is applied to enhance rust resistance and optimize coating adhesion, providing effective anti-corrosion and significantly extending the machine's service life.
Safety Certification: Equipped with three German gauges and safety valves and subjected to multiple water pressure and steam tests to meet safety standards.
III. Intelligent and Highly Efficient System Control
The advanced system design ensures intelligent production processes and high energy efficiency:
Full Digital Management: The entire system operates under full digital management, making operations smarter and more precise.
Energy-Saving Steam System:
A proportional valve is used for precise steam control, ensuring even and stable steam intake.
The use of three smaller ball valves instead of a single large valve can save approximately 20% of steam consumption.
3D heating penetration technology shortens heating time and reduces energy consumption.
Dual-Secured Heating: The heating process uses a dual-control system (Pressure Sensor and Pressure Gauge) for enhanced safety and improved product fusion and cohesion.
Precise Cooling System: Equipped with an advanced Vacuum Cooling System that provides a higher and stronger vacuum degree; combined with Expansion Pressure Detection, it ensures thorough cooling and thus significantly reduces the reject rate.
IV. User-Friendly Operation and Full Process Automation
Friendly Control Interface: Utilizes a reliable Mitsubishi PLC and a Schneider touch screen for intuitive and easy operation.
Precise Automation:
Filling is precisely controlled via material level sensors.
Cooling is controlled by foam pressure sensors, enabling a fully automatic cycle of filling, heating, cooling, and mold opening.
Remote Oversight: An integrated remote control system allows for real-time process monitoring and simplified remote troubleshooting.
Excellent Drainage Design: The vertical structure design features excellent drainage capability, which effectively lowers the final block moisture content.